Too many suppliers for one assembly?
We understand this, which is why Novoplast Schlauchtechnik and Fleima-Plastic, the experts for medical plastic tubing and injection molded parts, offer you all manufacturing steps from a single source, made to measure.
With our sites in Halberstadt and Wald-Michelbach, we are your reliable partner for downstream processes in medical technology.
Thanks to our many years of experience and comprehensive expertise, we can offer you high-quality and customized medical tubing and injection molding solutions.
The products comply with the strictest regulatory requirements of the medical technology industry.
We take care of all downstream processes. In doing so, we guarantee you the simple communication channels, safety and certified quality you need. Likewise, we are the product development partner tailored to your needs, taking over the entire project management and conducting feasibility analyses. Do you have any questions? Contact our expert Andreas Hankel
Our services do not end with the production of medical tubing systems and injection molded components in class 6 to 8 cleanrooms. Depending on the technology used, hose extrusion or injection molding, we offer a wide range of downstream processes for medical technology. We consider all interfaces and advise you on possible manufacturing and joining processes, take into account all mechanical, chemical and regulatory specifications and derive solution formulations.
Our customized solutions and subsequent downstream medical device processes ensure that your products are perfectly suited to your applications and offer maximum efficiency. Take advantage of our range of downstream processes. Rely on Novoplast Schlauchtechnik and Fleima-Plastic for top performance in medical devices. One supplier, everything from one source.
With subsequent heat treatment and appropriate forming tools, this downstream process can produce a variety of 2D and 3D shapes that are specifically tailored to the customer's needs. These may be radii, bends in one or more directions, angles, or the like. Conventional end forming, such as a Tiemann-point (Tiemann-Spitze), is also no challenge!
A very popular downstream process for our customers is thermal transfer, laser or inkjet marking. (ring marking, area marking, inline printing). We are able to provide 360° printing of the hose using two different processes. One is ring laser marking and the other is thermal transfer printing. Biocompatible, fast, easy. Laser printing can be used to achieve unique effects in printing.
In medical applications, not all holes are created equal. We are able to insert annular holes along the tube by drilling through the downstream separation process. The alternative would be a punching process that creates a hole on both sides of the wall. Drilling means that the wall is not weakened on both sides, allowing the hose to withstand higher loads. We also offer a cutting service as well as single and double wall cutting (also spiral).
With coordinated project management and a combination of extrusion and injection molding solutions, we understand that the downstream assembly process requires the highest level of accuracy. Our highly skilled teams use state-of-the-art technologies to ensure that every component fits perfectly. We don't compromise when it comes to the quality of your assemblies. With us, you get everything from a single source. From injection molded parts to hoses, from fabrication to final assembly, we seamlessly integrate all components to optimize your processes and reduce costs.
For demanding applications, we can incorporate non-polymer elements such as braid, wires, or even cables into the hose. This allows us to combine conflicting requirements (e.g. softness and tensile strength). In this way, we can enable additional functions such as the transmission of electrical, optical or electronic signals.
The somewhat different downstream processes in medical technology are documentation and technology transfer. If product dimensions are ever not defined or known, we can implement a variation of different scenarios. The resulting product dimensions are measured and documented so that they can be used as a basis for further development steps. We are at your disposal for process development and material qualification runs with our installed capabilities and knowledge. After successful implementation, the transfer of the products to you can take place.
Safe and sterile packaging (Tyvek® (Dupont) sterile bags, welding, sealing, double PE) is a matter of course. Single packaging or set packaging can be realized. Anything that can be packaged in a sterile Tyvek® (Dupont) or paper pouch can be sealed and prepared for sterilization. Take advantage of this downstream process for your medical device components. We will be happy to advise you.
We are your partner for the validation of plastic components and downstream processes in medical devices. We are fast, compliant and (audit)safe. From material selection to final testing, we rely on rigorous validation procedures to ensure peak performance. We develop plastic compositions and test them in subsequent product qualification runs.
Validation is part of the downstream processes in medical technology, one could say. The number of process validations has steadily increased over the past few years.
One reason is the increasing number of risk reports. Our products go through rigorous validation processes to ensure they meet the highest quality and safety standards.
We understand the importance of validation in the medical device industry and work closely with our customers to ensure that all requirements are met.
The materials and dimensions specified in the consulting phase are implemented under real production conditions so that first samples of your product are available in a timely manner.
We are your partner for the validation of plastic components and downstream processes in medical technology.
Contact us or schedule a consultation.
Novoplast Schlauchtechnik offers its customers added value through offline laser marking. Graduations, series or batch numbers are permanently applied to hoses as wipe and abrasion resistant markings.
Founded in 1974, Fleima-Plastic is located in Wald-Michelbach in the Odenwald region and has been part of the Masterflex Group since 2004. The company produces high-quality injection molded parts and assembled modules made of plastics, primarily for the medical technology, cosmetics and food technology sectors. The modern plant produces, assembles and finishes injection-molded components - also using multi-component technology.
Fleima-Plastic also has many years of experience in the construction of precision injection moulds in its own mould shop and in the production of prototypes in all common rapid prototyping methods.
Novoplast Schlauchtechnik in Halberstadt specialises in the extrusion of tubes and profiles in the diameter range 0.5 to 50 mm for industrial and medical applications. Some of these products are also processed further, for example by thermofixing or other special assembly and forming processes. Tube and profile extrusion is carried out on state-of-the-art equipment. Clean rooms of ISO classes 6, 7 and 8 have been set up for production in medical technology, which guarantees low-particle and low-germ production.
Due to similar customer requirements Novoplast Schlauchtechnik and Fleima-Plastic work closely together and also offer system solutions - consisting of tubing and medical components such as Luerlock connectors, drip chambers or roller clamps.